ZCRT2 - A different way to personalise your smartcard
Roll tester High volume personalisation unit

The rolltester ZCRT-2 is a computer controlled unit to test and personalize Smartcard modules in endless form.
Loading programs and client details takes up more and more production time. The newest processors for Smartcards have 32 kByte of FlashROM or OTP for the so-called „mask“, as well as up to 64 kBytes of E˛Prom for the program. In comparison, the German health insurance card is only 256 Bytes in size. 32 kBytes are equal to 128 health insurance cards. Today’s production processes for Smartcards means mass production. Modern production lines produce one card each second. During production the Smartcard can be contacted for a maximum of 4 seconds. This time is not sufficient for larger chips. This is why ZeitControl has transferred testing and personalizing to the endless chip module roll. Roll testers work independently and if necessary 24-hours a day.

- Detection of bad marked (punched) modules
- Bad chip marking by punch
- 4 modules processed at same time
- 4 GemCore card readers/writer controlled by external PC
- Supporting modules on standard 35mm endless tape

Controlling Computer:
- Standard PC with 4 additional serial ports
- Operating system Windows XP

Software Features:
- BasicCardŽ personalisation
- Program download for BasicCardŽ

Following software features are available:
- Testing and Loading of I˛C and Extended I˛C bus memory cards
- Testing and Loading of Infineon SLE 4442
- Testing and Loading of Infineon SLE 4428
- ATR test for processor cards with T=0 or T=1
- Additional extensions are possible

- BasicCardŽ initialisation about
3.500 modules per hour
- BasicCardŽ program download about
190 bytes per second

Technical Data:
- Power Supply 230V / 50 Hz
- Pressurized Air usage about 20 l/min
- Noise 65 dB/A
- Dimensions (height x width x depth) 2,2 x 1,25 x 0,9 m
- Weight 280 kg

More information at zcrt2@zeitcontrol.de.

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